Wireless Vibration Sensors

Simplify predictive maintenance. Ideal for use in remote locations, reliable, cost-effective, and easy to install.

Find out more

Discover DAWi - DALOG Wireless Solution:

  • 3-Axis vibrations and temperature Sensor
  • Wirepas Mesh Network
  • Gateway with Ethernet or Cellular Network
  • Seamless integration with the DALOG monitoring system

Detect and analyze machinery vibrations

  • Reduce machine downtime by predicting when equipment is likely to fail.
  • Increase equipment lifespan by detecting problems early.
  • Increase workplace safety and improve compliance.
  • Save money by reducing the need for unplanned maintenance and optimizing your schedule.
  • Have a clear understanding of your assets' status with real-time condition indicators.

*DAWi measures Key Trend Values at 6-hour intervals and Raw Sample Data and FFT at 24-hour intervals

DAWi - DALOG Wireless Solution

Choosing the right wireless vibration sensors is fundamental to an effective predictive maintenance strategy. DAWi Wireless Solution provides an easy trial and has full integration into DALOG platforms and remote analysis service.

Platform and Service

  • Full integration into DALOG platforms and remote analysis service
  • NO CAPEX requires - full sensor as a service model
  • Cost-effective
  • Easy trial

3-Axis Acceleration / Vibration and Temperature Sensor

  • Protection: IP 67
  • Material: Stainless Steel
  • Mounting: M8 or Magnetic (Glue)
  • Communication: 2.4GHz / Wirepas Mesh
  • At option: ATEX and IECEx certifications

Gateway / Connectivity

  • Wirepass Mesh Network with sensors
  • Cellular / Ethernet / WiFi
  • Protection: IP67

Measurement intervals for wireless

Key Trend Values

  • 3-Axis Vibration Velocity: RMS, Peak to Peak
  • 3-Axis Acceleration: RMS, Peak to Peak
  • Temperature
  • DALOG PI (including lubrication indicator)

Raw Data

  • 3-Axis Vibration Velocity and Acceleration
  • FFT and Time Waveform
  • Up to 4.14s sampling time
  • Over 100.000 samples per reading

Industries that can benefit from DAWi - DALOG Wireless Solution

Manufacturing

Detect and prevent equipment failures before they occur, reduce downtime, increase production efficiency, and identify issues with equipment, such as misalignment, bearing wear, and imbalanced loads.

Transportation

Oversee the health of vehicles and equipment, detect issues with tires, brakes, cranes, ships, trains, and engines, prevent breakdowns, and increase the lifespan of vehicles and equipment.

Heavy Industry

Identify possible issues with the equipment, such as conveying systems, compressors, fans, and gearboxes, and detect problems at bearings, gears, shafts, and chains, prevent breakdowns, and increase the lifespan of the equipment.

Food and Beverage

Monitor the health of equipment such as conveying systems, pelletizers, extruders, and packaging machines, detect misalignment, gear and bearings defects, and imbalanced loads, and prevent costly downtime and repairs.

How does it work?

DAWi - DALOG Wireless Solution is a vital tool in predictive maintenance, allowing the remote monitoring of mechanical equipment by analyzing machinery vibrations and transmitting data wirelessly to the DALOG monitoring system.

1

DAWi uses a sensor to detect and measure vibrations in the machinery and a processor to analyze the data.

2

DAWi sends the data wirelessly to the DALOG monitoring system through a transmitter.

3

The DALOG monitoring system processes and analyzes the data to detect any issues or anomalies in the machinery.

Wireless vibration sensors

Wireless vibration sensors allow for remote machinery monitoring, making it possible to detect issues before they cause costly downtime. This makes them ideal for use in remote locations or when it is difficult or expensive to have a wired connection.

This industry leader trusts in DALOG

"We were searching for a trusted leader and partner in equipment monitoring, predictive analysis, and diagnosis. We found that partner in the team at DALOG. They are extremely knowledgeable, work well with our plants and corporate teams, and are very responsive to the operating conditions of the plant's critical equipment. We look forward to a long and productive relationship to improve our equipment reliability. We will easily reach the defined payback for this project. "

Jeff Ouhl

Senior Vice-President @VCNA Cement Operations

Hands-on application: savings of 500.000 Euros by using DAWi - DALOG Wireless Solution

At the start of the project, DALOG’s team of experts assessed the machines' health belonging to a cement factory in Italy and discovered the following:
  • Three assets were in healthy condition, with no action required.
  • Ten assets indicated an ongoing machine anomaly that must be monitored but is not critical.
  • Four assets indicated an alert or critical condition that must be closely monitored, and maintenance should start planning repair works.
 

Do you want the same results? It’s time to take your maintenance game to the next level using DAWi - DALOG Wireless Solution. Request a trial!

2 mo.

Trial period

1000€

Starting cost

50 - 100

Nr. of sensors

What did we do?

1. We mounted wireless vibration sensors radially at the kiln bearings and gateways, connecting sensors directly to the DALOG cloud via a cellular network.

  • Total number of Machines Monitored: 17
  • Total number of wireless sensors: 76
  • Area Covered: Pyro Processing

2. We set clear goals with the plant team to reduce asset indication and alert conditions: real time-monitoring and access to trends, alert emails in case of abnormal increase in the trends.

3. We set regular reliability meetings with the maintenance and reliability team and DALOG to follow up and improve machine availability.

The result

A strong return on investment of 20x after two months and 500.000 Euros saved by using DALOG's wireless vibration monitoring system.

Stop guessing and start analyzing with DAWi, our wireless vibration sensor!

Request a trial
 

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